工业CT的高铁齿轮箱体材料缺陷识别
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作者:
作者单位:

(1.北京科技大学 国家材料服役安全科学中心,100083 北京; 2.中国南车股份有限公司 南车戚墅堰机车车辆工艺研究所有限公司,213011 江苏 常州)

作者简介:

艾轶博(1981—),女,博士研究生; 张卫冬(1974—),男,研究员,博士生导师.

通讯作者:

张卫冬,zwd@ustb.edu.cn.

中图分类号:

TP391

基金项目:

国家自然科学基金面上项目(61273205);教育部中央高校基本科研业务费项目(FRF-SD-12-028A);高等学校学科创新引智计划(B12012).


Material casting defect recognition of high-speed train gearbox shell based on industrial CT technology
Author:
Affiliation:

(1.National Center for Materials Service Safety China, University of Science and Technology Beijing, 100083 Beijing, China; 2.Qishuyan Institute Co., Ltd., China South Locomotive & Rolling Stock Corporation limited, 213011 Changzhou, Jiangshu, China)

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    摘要:

    高铁齿轮箱是高速列车的重要部件,为保障高铁的安全、稳定运行,需要对高铁齿轮箱箱体出厂及检修时的铸件内部缺陷进行检验,并对箱体内部缺陷实现自动、准确的分类和识别.基于此利用三维工业CT技术,设计实验获取到高铁齿轮箱体材料的4种内部缺陷的三维体数据,根据齿轮箱体内部缺陷的物理背景知识,对三维体数据进行特征提取,设计Adaboost_BTSVM多分类算法,实现基于三维工业CT的箱体材料内部缺陷的自动分类识别,并使重点关注的收缩类缺陷的分类准确率达到85%以上、裂纹类缺陷的分类准确率达到100%,为实现高铁齿轮箱箱体材料的缺陷自动识别提供技术保障.

    Abstract:

    High-speed train gearbox shell is an important component of high-speed train. In order to protect the operational safety of high-speed train gearbox shell, it is needed to detect the casting internal defect as product testing and maintenance inspection accurately and rapidly. In this paper, based on three-dimensional CT technology the test was developed to detect the casting defects of high-speed train gearbox shell; through the analysis of three-dimensional data of the four kinds detects, three-dimensional geometric features and characteristic values were obtained, and the Adaboost_BTSVM algorithm were used to achieve the automatic classification of casting defects of high-speed train gearbox shell. The according classification accuracy of shrinkage defects can be 85%, and the classification accuracy of crack defects can stand at 100%. These will provide an available automatic identification method for the defect of high-speed train gearbox shell.

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艾轶博,王楠,阙红波,杨斌,张卫冬.工业CT的高铁齿轮箱体材料缺陷识别[J].哈尔滨工业大学学报,2015,47(10):45. DOI:10.11918/j. issn.0367-6234.2015.10.010

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  • 收稿日期:2014-07-10
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  • 在线发布日期: 2015-11-09
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