倾斜压力侧肩壁对涡轮凹槽叶顶气热性能影响
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作者:
作者单位:

(西安交通大学 能源与动力工程学院 西安 710049)

作者简介:

陶志(1989―),男,博士,讲师;宋立明(1979―),男,教授,博士生导师;李军(1971―),男,教授,博士生导师

通讯作者:

宋立明,songlm@mail.xjtu.edu.cn

中图分类号:

V232.4

基金项目:

国家科技重大专项(2019-II-0008-0028)


Influence of inclined pressure-side shoulder walls on aero-thermal performance of turbine squealer tips
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Affiliation:

(School of Energy and Power Engineering, Xi’an Jiaotong University, Xi’an 710049, China)

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    摘要:

    为了以较小几何改动代价提升凹槽叶顶气热性能,文中提出了一种基于非均匀偏置的凹槽叶顶压力侧肩壁倾斜造型方法。以GE-E3第1级动叶凹槽叶顶为对象,提出了外倾、内倾压力侧肩壁两类设计方案,通过改变倾斜幅度、肩壁厚度构造了8种典型肩壁构型,在涡轮级环境下研究了对叶顶气动与换热特性的影响。首先,根据平面叶栅实验数据以及网格无关性核算验证了数值方法的可靠性。其次,通过求解CFD模型对比了外倾、内倾肩壁构型在叶顶流线、涡系结构上的差异。然后根据流场结构分析了倾斜肩壁对气热性能的影响机理。最后通过总压损失、气动效率、换热系数对叶顶气热性能影响进行了量化。研究结果表明:外倾肩壁造型减小了叶顶区域的泄漏流量,降低了叶栅总压损失,提升了涡轮级效率,且提升幅度正比于外倾角度,当外倾角度达到30°时效率增幅为0.15%,但叶顶平均换热系数提升了0.58%;外倾肩壁增加厚度后在保证了气动性能提升的前提下,降低了凹槽底面的换热系数11.06%;内倾肩壁造型导致了泄漏流量大幅增加,涡轮级效率最大下降了0.29%,叶顶整体换热系数下降了3.83%;内倾肩壁增加厚度后抑制了泄漏流量的进一步增加,凹槽底面换热系数显著降低,达到了12.81%。

    Abstract:

    To enhance the aerothermal performance of squealer blade tips with minimal geometric modifications, a methodology was proposed in this study for the design of inclined pressure-side shoulder, based on the non-uniform tip profile offset. Utilizing the squealer tip of the first-stage rotor in the GEE3 engine as a foundation, two design schemes of outward and inward inclined pressure-side shoulders were developed. Through the modification of inclination amplitude and shoulder thickness, eight representative shoulder configurations were constructed. The influence on aerodynamic and heat transfer characteristics variation was investigated under turbine stage conditions. First, the reliability of the numerical method was validated against linear cascade experimental data and grid independence verification. Subsequently, computational fluid dynamics (CFD) models were solved to compare the differences in tip leakage flow and vortex structures near the blade tip between outward-inclined and inward-inclined shoulder configurations. Based on flow field characteristics, the mechanism by which inclined shoulder configurations influence aero-thermal performance was analyzed. Finally, the variations in the aero-thermal performance of the blade tip were quantified through total pressure loss, turbine efficiency, and heat transfer coefficient. The research findings indicate that the outward-inclined shoulder configuration reduces the tip leakage flow rate, leading to a decrease in total pressure loss and an improvement in turbine aerodynamic efficiency. The efficiency enhancement exhibits a positive correlation with the outward inclination amplitude, reaching a 0.15% efficiency gain observed at an inclination angle of 30°, while the average heat transfer coefficient at the blade tip increases by 0.58%. Thickened outward-inclined shoulders maintain aerodynamic performance without compromise while reducing the heat transfer coefficient at the cavity bottom by 11.06%. Conversely, the inward-inclined shoulder configurations cause a significant increase in leakage flow, resulting in a maximum turbine efficiency reduction of 0.29%, while the overall blade tip heat transfer coefficient decreases by 3.83%. Thickened inward-inclined shoulders effectively suppress further leakage flow increase and achieve a 12.81% reduction in the cavity bottom heat transfer coefficient.

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陶志,郭嘉杰,靳建祥,宋立明,李军.倾斜压力侧肩壁对涡轮凹槽叶顶气热性能影响[J].哈尔滨工业大学学报,2025,57(6):1. DOI:10.11918/202503082

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  • 收稿日期:2025-03-31
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  • 在线发布日期: 2025-07-01
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